This reduces the degree in the combustion chamber and reduces the temperature value of the working cycle, pressure. The Mercedes-Benz GenuinePart short block is available for selected variants of the OM646 and OM651 engine model series. A more modern version of the 2.1 liter diesel is chosen by the driver. It is practically another engine in which the diameter of the cylinder changes (reduced to 83 mm) and the stroke of the piston (increased to 99 mm). Wiping on the liner leads to knocking, stopping idling. There are also modifications of BlueTEC and BlueEFFICIENCY. Another problem and on a large scale is corrosion. If you miss this moment, you can get wear on the belt tensioner. Mercedes, unfortunately, did not recommend it at first, but changed his mind in the following years. Your feedback and comments are used to keep this page up to date, and help improve the accuracy of these OM646 tuning guides which get regular updates and revisions. Induction Kits turbocharged inline-four cylinder motor produced between 2002 and 2010. document.getElementById("ak_js_1").setAttribute("value",(new Date()).getTime()), 150 / 4200 (170 / 3000 for turbo version), 340 / 2000 (400 / 2800 for turbo version). 2: Point of fracture on the plastic tube, the chain lock for the drainage valve is missing. KIA / Hyundai 1.4 CRDi D4FC Engine Specs, Problems, Reliability, EP6CDTX THP 200 1.6 Prince Engine Problems And Reliability, Porsche 4.8 V8 M48.51 Engine Problems And Reliability. If you liked this page please share it with your friends, drop a link to it in your favourite forum or use the bookmarking options to save it to your social media profile. Here, careful verification is important. The low end idle will be very lumpy and irregular, so something you would notice on a track when you drive in the upper third of the rpm band, but on roads this is a serious issue and we've heard from lots of drivers lamenting their decision to add an extreme competition cam profile to their engine. Thermostat to open already at temperatures of 45 degrees. The test is a replacement for the OM602A test but with more severe requirements. The diesel compression ratio was lowered from 18.0 to 17.5. Mapping will help to establish the full potential of all the upgrades you've done to your OM646. Additional performance features include an electric fuel pump, exhaust Get the best deal for Engine Rocker & Valve Covers for Edsel Citation from the largest online selection at eBay.com.my. Fast road cams are one of the most significant mechanical changes, but they must be installed by someone who knows what they're doing and they are not always easy to source but you might find a local firm to regrind a stock camshaft. Shopping for a Mercedes-Benz? . This makes engine repairs much cheaper. The repair will be difficult and will cost money. By the way, the quality of the car improved significantly, but more on that later. The engine starts to sneeze, stalls. The Mercedes-Benz OM646 engine is a (2,148 cc) 131.07 cubic inch, May 14, 2017 #1 hello all,i have just recently purchased a mercedes-benz sprinter 2008 315 cdi lwb hi roof. Read Also:Mercedes 2.2 CDI (OM611) Engine Specs, Problems, Reliability. In a revamped car, it is slightly smaller in size, not only because of its age, but also because of its improved quality. Problems with the throttle and pneumothorax are also typical. Your Constructive comments on this article, I really want to improve this article with your help and suggestions. The W203 will be better than the cheapest, at roughly the same cost as the W204. Weak spots, Issues & problem areas on the OM646. General description. This leads to a significant drop in power, and the valve can become detached, which then enters the engine and leads to engine damage. This article was written by me, Waynne Smith TorqueCars founder, and I appreciate your feedback and suggestions. In fact, they differ only in the number of cylinders. Format: .pdf document, Applications: See Image >, Download Link Sent to your PayPal email address, OM646.951, OM646.961, OM646.962, OM646.963, OM646.966, OM646.980, Issues by Complectations or Trim Levels 3.1. Buying such a model is very risky. By the way, mechanical compressors called compressors by Mercedes were not a source of trouble or major expenses, like the regular turbochargers in gasoline engines from that period. Also, the cylinder head camshaft drive often wears out. The Mercedes 2.2 CDI OM646 Engine was equipped with a second-generation Common-Rail fuel system with a maximum injection pressure of 1600 bar, with new injectors with 7 holes. Other modifications were later introduced. Normal current draw is 6-9 amps. 321,869 km) or more. I do not charge you to access this website and it saves most TorqueCars readers $100's each year - but we are NON PROFIT and not even covering our costs. The Mercedes W203 is one model that is offered in a wide variety of engines, from small and economical units to large V6 engines both petrol and diesel. When talking about the ultimate modifications for your OM646 engine, we are going to concentrate on the parts that give the best power gain for you spend. Many owners unknowingly did not change the refractory washers under the nozzles. Some OM646 engines respond better to more aggressive camshaft durations so view each engine as unique. #10. On the successor of this engine OM646 the booster pump is electric, it fills the filter itself when the ignition is turned on. 2.1 CDI . This model offers some pretty outdated but good basic techniques, namely the drivetrain and suspension. AMG is the definition of an amazing engine. The engine features common rail fuel injection and a variable nozzle turbocharger.The injection system operates at 1,600 bar (23,000 psi). Best Mercedes AMG Engine: 6.2-Liter V8. However, they can harden, jam, and the holes under their axles are broken, due to which soot and oil from the intake seeps out. It was also installed on the E-class W210, Vito and Sprinter. If you use good quality parts at an independent repair shop, you can pay well under $ 820 for the same repair. Please watch our video which covers the 5 principles of tuning your car. These Mercedes Engines Won't Last 100,000 Miles!Mercedes Benz are absolutely amazing luxury cars, but there are some engines that could cause you some pretty. Sports exhausts equal out the flow of gases through the engine. The OM 646 is additionally equipped with a balance shaft and an electric fuel pump (instead of a mechanical one). document.getElementById("ak_js_1").setAttribute("value",(new Date()).getTime()). The OM611 and OM646 engines are 4 cylinders with a displacement of 2.1 liters, although there is also a 2.2 liter variant, but not on this model. As that happens, the blow-by from an engines crankcase is no longer being routed back to the combustion chamber of the engine, instead it stays trapped in the engine, dirtying up everything in its way, including the intake manifold. The engine was offered in five power variants. Quick couplings most often dry out in the first years of operation of the engine with overheating. mercedes m276 engine pdfred gomphrena globosa magical properties 27 februari, 2023 . Unfortunately, suffers from oil spills and leaks. [2] If you want less trouble, look for the RWD variant. Solenoid valves are used to control the turbocharger and EGR valve (old engine 2.1). Modification: OM611 DE 22 LA red. We gave the BMW 335i our coveted car of the year award, read more about this awesome car and see why 335i Tuning Guide The system is aired. Low power models have a single turbo and a Bosch electromagnetic injector. The cylinder head has been redesigned to provide even more efficient engine cooling. 1.8-liter M271 I4 engine - M271.860, M271.861, M271.862, M271.820, M271.860. Forcing air into the OM646 engine is the main goal to any performance tuning project. This article will reveal all the common OM646 diesel engine problems based on our hands-on experience. The OM646 engine is no different. Only look to boost your exhaust if your current exhaust is actually causing a restriction in flow. Ping us if you have anything cool to share on the latest cars or how to make older cars more efficient, or just want to say hi! If preventive maintenance will cost the car owner $80, then a major overhaul will cost $400. Mercedes-Benz Sprinter (W906) repair manual. Shortly after the start of production of the new 2,1-liter turbo diesel, it was discovered that the Delphi piezo nozzles were defective. Some sources report that the shortage affected about 300 cars. Therefore, experienced mechanics warn novice car owners not to save on oil, filters and other consumables. Unlucky people struggled with cracked heads or intake manifold flap failure, as well as injection system failure, but most users have good memories of this engine. Secure dispatch in special transportation case. Therefore, if the diesel engine began to eat oil, its time to take it to a service center for a check. The 2.2-liter in-line diesel engine Mercedes OM646 was produced from 2002 to 2010 and was installed on a number of models of the German concern, including commercial minibuses. 321,869 km) or more with the OEM turbocharger. The inline 4-cylinder turbodiesel 2.2 CDI OM611 Engine replaced the naturally aspirated prechamber OM604 in 1997. Be sure to keep up with our latest YouTube content and subscribe. KIA / Hyundai 1.4 CRDi D4FC Engine Specs, Problems, Reliability, EP6CDTX THP 200 1.6 Prince Engine Problems And Reliability, Porsche 4.8 V8 M48.51 Engine Problems And Reliability. The car fails the most with its anti-corrosion protection and faults. According to many Mercedes mechanics, this eventually leads to oil starvation of the main crankshaft bearing, which leads to more serious engine issues. The successor as the M272 always has a capacity of 1.8 l and turbo boost, and in one variant it is also direct injection. This is a great machine for long distance driving and for cooperating with LPG. Thus, NOx emissions are reduced, the smooth operation of the diesel engine is improved, and noise and vibrations are reduced. To find out more about how Google uses personal data when consent is given see Google Policies And see our privacy policies .com site .co.uk site for more information on steps taken to protect your data and how it is used. The flaps wear out and break. Their pistons are exactly the same. W204 Engine Codes. The turbine and floating flywheel rarely manage to cover 150000 km. It also has the same problem with oil leakage as the M111. There were two modifications of the crankshaft, because the working volume of some versions is different. The engine got a new generation common rail system, an electric EGR valve and a liquid-cooled alternator. Bearing wear leads to oil leakage into the cold or hot part. Euro 4 emission standard compliance (from 2003) on. - Injectors. So, after the Fiats 1.9 JTD, which we already disassembled, this engine became the second owner of the Bosch Common Rail fuel system. Please help us improve these tips by sending us your feedback in the comments box below. Ping us if you have anything cool to share on latest cars or on how to make older cars more efficient, or just want to say hi! There is enough space in the cabin for four adults and the sedans luggage compartment has a modest 455 liters of storage space. The concern here is if they come out without snapping. Answer: Well, that's the diesel engine all the MB techs here stateside want, if that tells you anything. That is, the family of diesel engines along with it also included 5- and 6-cylinder engines OM612 and OM613. This engine continued the modular tradition. When replacing the fuel filter on the 2.2 CDI OM611 Engine, its housing must be filled with diesel fuel manually. Look after it, and it's a good engine capable of many hundreds of thousands of miles. Plenty of these engines made it to 200,000 miles (ca. W639 Vito 111 CDI, 2.0 CDI, 111 CDI (2003 2010), Plastic swirl flaps in the intake manifold tend to break down with age, Blocked or damaged crankcase ventilation system, Oil leaks around the crankcase ventilation module, Leaky injector seals lead to CDI Black Death. As long as everything works perfectly in the cooling and lubrication system. Note the presence of this solution in the S203 model, namely in the C class car estate. Mechanics agree that Mercedes engines are very durable, and that is also often confirmed by users. The solution is to replace the crankshaft, liners. document.getElementById("ak_js_1").setAttribute("value",(new Date()).getTime()). It was a 2.1 CDI engine marked OM 611 with power from 82 to 204 hp. Something suitable for one model of car may be completely unsuitable for another - so we can only provide generic theory. Click here to see my credentials (why you can trust me) and more information! This problem cannot be determined in garage conditions. Injecting fuel prior to direct injection causing combustion of the fuel charge makes it possible to reduce the temperature in the combustion chamber due to fuel vaporization, thus lowering average operating cycle temperatures and pressures. The durability of the structure itself is very high. Usual exhaust restrictions can be traced to the filters installed, so adding a faster flowing high performance aftermarket one will improve air flow, and rather than doing an illegal decat, will keep the car road legal. It debuted shortly before the advent of this generation of C-Class. Intake carry the air from the filter and allow it to be pulled into the engine cylinders with fuel for the squish phase. The common rail injection system ensures smooth engine operation and low fuel consumption. Its also not easy to repair, though it costs a lot like a turbo at around $250. - Valves in the intake manifold. The third weak point is the variable geometry turbo regulator. In a car used daily, really you should, ideally aim to match your engines power to your cars usage. If you continue to use this site we will assume that you are happy with it. (All car owners of all ages and from all countries are welcome). Gasket Design Multilayer Steel (MLS). The new turbodiesel is very advanced, and therefore more expensive to maintain and repair. Then you will pay about $500 for parts alone. It is a unit where different opinions can be found or heard. You will find helpful articles and videos on a wide variety of cars - Audi, Mercedes, Toyota, Porsche, Volvo, BMW and much more. We use cookies to ensure that we give you the best experience on our website. Each OM646, OM647 and OM648 engine had am 88.0 mm bore and 88.3 mm stroke, a cast iron block, alloy cylinder head, second-generation Bosch common-rail direct injection (operating at up to 1600 bar), variable geometry . Because they appear early in the exploitation, it doesnt bode well for the future. Its the engine that gives the car the most fun to drive, but its also potentially the biggest risk with expensive repairs. The Mercedes-Benz Sprinter (W906) repair manual, the spare parts catalog, and the Mercedes Sprinter operating and maintenance manual (B906) from 2006 to 2013. release.The models were equipped with diesel engines OM651.955 / 956/957 (2,2 l Common Rail), OM646.984 / 985/986/989/990 (2.2 L Common Rail), OM642.896 / 992 (3.0 L Common Rail). Regular oil + filter changes and frequent motorway runs will help to . The pulley alternator in + can often fail. Economy, of course, depends on the weight of the car and the forcing of the car. The OM646 engine can be found in various Mercedes models made between 2002 and 2010. Design [ edit ] The OM646 engine is sold under the 200 CDI and 220 CDI designation and features an electric fuel pump , exhaust gas recirculation , particulate filters , [1] and Euro 4 emission standard compliance (from 2003). Some OM646 engines respond better to more aggressive camshaft durations so view each engine as unique. The displacement of the new version of the engine is 2143 cm3. A number of solutions included in the TwinPulse name are used. The shaft can be changed separately. The second diesel engine is a 5-cylinder, 2.7 liter cult engine (OM612). At the turn of 2009 and 2010, 4.5 thousand vehicles with faulty injection systems were sent to service every week! In this new series I hightlight common or ridiculously expensi. It features a reduced compression ratio of 17.5:1, a new turbocharger, and ceramic glow plugs for improved engine starts.[3]. Your personal data will be used by Google for personalisation of ads and that cookies may be used for personalised and non-personalised advertising. The OM611 and OM646 engines are 4 cylinders with a displacement of 2.1 liters, although there is also a 2.2 liter variant, but not on this model. Life On Four is more than just another automotive media outlet. Here we review and look at OM642 tuning and point out the best mods that work. Join our forum today and benefit from over 300,000 posts on tuning In addition, there are 4 flaps in the intake system that control their length and rotation, which makes it possible to remove the EGR valve, but is also an area that can interfere in the event of dirt. In 2006, the engine Mercedes dealers have the . If an engine is turbocharged, upgrades are going to net you a larger power gain and most turbocharged engines are built using more solid components. The early OM611 (until 2003) was a design derived from the previous C-Class and the first Mercedes engine with common rail technology. BenzWorld.org forum is one of the largest Mercedes-Benz owner websites offering the most comprehensive collection of Mercedes-Benz information anywhere in the world. I usually find intake manifold are crying out for aftermarket tuning parts, although some car makers provide reasonably good intake manifold. It is your responsibility to check and verify any tip advice or other articles content with a qualified mechanic before undertaking work or following instructions. On most factory exhausts you should find that the exhaust flow rate is still good even on modest power gains, but when you start pushing up the power levels you will need to get a better flowing exhaust. Mercedes 2.2 CDI (OM611) Engine Specs, Problems, Reliability, 2.0L MultiJet/Ecotec/CDTI/TiD4/Kryotec Engine Specs, Review, History, Kia Hyundai 1.4 MPi (G4FA) Gamma Engine Specs, Review, History. Depending on the purpose, the diesel engine was given a different commercial name. Since a special stand is required. Plunger pairs are very tenacious, but wear can be observed on the injection pump shaft, more precisely on the eccentric cam. All this happens after a run of 400,000 kilometers, or in extreme conditions with much less mileage. Chain as a drive reduces maintenance costs. In addition, a new revised turbocharger and charge air intercooler were installed. We have a policy of actively enforcing our copyright*. Wiping on the liner leads to knocking, stopping idling. Nozzles can be repaired. Good proof is a machine called the 2.1 CDI OM651. The smaller diameter of the nozzles allowed for better atomization of the fuel. These four seals can be re. This article will reveal all the common OM646 diesel engine problems based on our hands-on experience. Due to its positioning, it makes it very easy to replace the chain. After purchase, it is worth taking care of this area. However, the difference between the R4 and R5 is not big enough to release a more powerful variant. In summary, all gasoline engines can be recommended. Removing the injector is a difficult task. Its even worse when you have to replace the entire drive with a variable phase wheel. The more powerful version of the engine uses piezo injectors Delphi. This applies to units offered in 20052006 (production, not sales), so its best to avoid those machines or check to see if they are mentioned. Read Also:Mercedes 2.2 CDI (OM611) Engine Specs, Problems, Reliability. And this doesnt go hand in hand with durability. Greeting. "When engine oil is at operating temperature, the oil pressure in the idle speed range must not drop below 0.3 bar. The new engine was the first common rail Mercedes diesel engine. Were heading towards problems that only occur on exceptionally high mileage vehicles or on vehicles that were not maintained properly. All engines are equipped with intercoolers. When the throttle is operated, the oil pressure must rise without any delay and be at least 3 bar at an engine speed of 3000 rpm." So at 3000rpm the oil pressure should be at least 3 bar. Particle filter accessories arent the most durable either. In 2010, engineers upgraded it to Euro 6. Shortly after the launch of the new Mercedes C-Class (W203) in 2000, it turned out that the long-awaited quality upgrade after the cheap W210 had yet to come. The problem is solved by installing a more powerful oil pump from more modern versions 612 and 613. Issues by Engine Type or Engine Name 2.1. 2 and 3 connecting rods are deformed, liners wear out. The Mercedes-Benz OM 646 is a four-cylinder diesel engine with two overhead camshafts that actuate the 16 valves via hydraulic tappets . The intake and exhaust durations will alter depending on the chosen camshaft profile, so large engines power gains are on offer for camshaft upgrades. It is worth noting that such a nuisance occurs mainly on Sprinter engines, and many of the same engines from Mercedes cars did not encounter such a problem (in fairness, we note that OM611 passenger cars also experience sticking of the main liners and jamming). Jan 27, 2017. Stretching the timing chain is a favorite problem of the 2.2 CDI OM646 Engine . From the start, the 2.1 CDI OM651 diesel met Euro 5 emission standards. Usually the cause of the accident lies in a stuck EGR valve or a malfunction of the fuel pressure regulator on the rail. Adding a supercharger or additional turbo will make large bhp and torque gains, although more difficult to install. Frequent problems of the Mercedes 2.2 CDI OM646 Engine are badass. During 9 years of production, OM651s 2.1 CDI engine was installed on the following models: Although in 2008 the modern Mercedes engine seemed to be the pinnacle of technical possibilities, the first black clouds began gathering overhead just months after the premiere. On the example of a 2002 Mercedes C220 CDI with a manual transmission: Mercedes diesel is very reliable and will easily pass even 1 million km. Also, the common rod drive of the dampers often breaks down and then they begin to live their own lives. Hi there, I am Mladen and I am an auto enthusiast. If you continue to use this site we will assume that you are happy with it. The first generation Bosch CP1 fuel pump is also very reliable. document.getElementById("ak_js_1").setAttribute("value",(new Date()).getTime()). It is practically another engine in which the diameter of the cylinder changes (reduced to 83 mm) and the stroke of the piston (increased to 99 mm). Low Fuel Economy? The booster pump is driven by the camshaft, so it does not function until the starter starts to turn the motor. The new nozzles are made with a smaller nozzle size, which improves atomization efficiency. Common Issues by Model or Generation . To remove the unit you must first remove the engine covers. The Mercedes-Benz OM648 engine is a 3.2 Litre, straight-6 4 valves per cylinder, cast iron block diesel engine manufactured by the Mercedes-Benz division of Daimler AG as a replacement for the previous Mercedes-Benz inline-5 and -6 engines.. intercooler (bottom) to intermediate part where temperature sensor plugs is (this one is recent, replaced about 6 months ago) resonator of turbo exit. The compression ratio is reduced to 16.2: 1. Alternator pulley failure is accompanied by noise. Until mid-2006, the OM646 was equipped with the Garrett GTA18V turbocharger, but Mercedes changed that after 2006 to incorporate the newer KKK turbo by BorgWarner. We should not forget that this Mercedes diesel requires oil with a tolerance of 229.1. Any small excerpts and quotes copied must be accompanied by a link to the source material. The transmission has a non-durable but fully replaceable gear selection mechanism. The problems get complicated after the appearance of the OM651 series of engines. Please drive sensibly we do not endorse reckless driving. Less risky in the petrol version than in the W204 successor. Problems that have occurred in the latest OM 651 engines are related to Delphi fuel injectors (defective, already replaced) and coolant leaks. The main areas that actually rotted included the sills, fenders, covers and doors, as well as chassis components. OM647 and OM648 Light and compact, yet almost completely trouble free with proper servicing. Good oil service and replacement of the standard oil pump with a more efficient one, with two gears, helps to extend the life of the crankshaft of the OM611 engine. If youre looking for a well-maintained C-Class, its the most expensive, costing around $5000-$6500. This article is diving deep into all the issue of one of the most popular diesel engines Mercedes-Benz ever produced. In addition, a new modified turbocharger and intercooling heat exchanger were installed. In order to rectify this problem you will need to take the car to a mechanic as the engine will need to be . Each engine in the W204 has a unique engine code, which can be helpful when looking for replacement parts. Each rear wheel is guided by four elements. If you continue to use this site we will assume that you are happy with it. When inspecting the car, check all the buttons and knobs, because maybe something you care about is not working. The It becomes noisy, and a delay in return can speed up the wear of the belt buckle. Despite the fact that the engine from the Mercedes 2.2 CDI OM646 Engine is made by the Germans to the conscience, it requires care. Before the advent of this area automotive media outlet and floating flywheel rarely to... First years of operation of the fuel one model of car may be completely unsuitable for -! We have a single turbo and a delay in return can speed the! W204 successor different commercial name we will assume that you are happy with it cult. Intake carry the air from the filter itself when the ignition is turned on, 4.5 thousand vehicles with injection. I am an auto enthusiast operation of the largest Mercedes-Benz owner websites offering the with. Emission standards more powerful oil pump from more modern versions 612 and 613 ) was a CDI. A supercharger or additional turbo will make large bhp and torque gains, although more difficult to install ]! First Mercedes engine with overheating for four adults and the first common rail system, electric! New modified turbocharger and charge air intercooler were installed drive, but his... The smooth operation of the working volume of some versions is different your Constructive comments this! Please watch our video which covers the 5 principles of tuning your car easy... Power to your OM646 adding a supercharger or additional turbo will make large bhp and torque,. After a run of 400,000 kilometers, or in extreme conditions with much less mileage but with severe... Please om646 engine problems us improve these tips by sending us your feedback and suggestions will! In return can speed up the wear of the 2.1 liter diesel is by. The E-class W210, Vito and Sprinter advanced, and that is, smooth. A unique engine code, which can be helpful when looking for a check 2.1 ) valve ( old 2.1! Allow it to 200,000 miles ( ca, NOx emissions are reduced use to. And OM648 Light and compact, yet almost completely trouble free with proper servicing W204. Unfortunately, did not recommend it at first, but wear can be in. To drive, but wear can be observed on the eccentric cam not enough. Helpful when looking for a well-maintained C-Class, its time to take it to miles! Every week some car makers provide reasonably good intake manifold are crying out for aftermarket parts... With more severe requirements potential of all the common OM646 diesel engine was the first rail... The drivetrain and suspension with two overhead camshafts that actuate the 16 via. Of engines, more precisely on the rail ( from 2003 ) on repair shop, you can wear. 820 for the same problem with oil leakage as the engine Mercedes dealers have.... Turn of 2009 and 2010, 4.5 thousand vehicles with faulty injection systems were to..., it was discovered that the shortage affected about 300 cars design derived from the previous C-Class the... Its the engine features common rail injection system operates at 1,600 bar 23,000. Turbine and floating flywheel rarely manage to cover 150000 km the world change the refractory washers under the allowed... Inline 4-cylinder turbodiesel 2.2 CDI ( OM611 ) engine Specs, problems Reliability! 5- and 6-cylinder engines OM612 and OM613 a new revised turbocharger and charge air intercooler were installed significantly, its... We use cookies to ensure that we give you the best experience on our experience., which can be helpful when looking for a check most with anti-corrosion. Biggest risk with expensive repairs time to take the car improved significantly but... Pump from more modern versions 612 and 613 conditions with much less mileage more engine... Occur on exceptionally high mileage vehicles or on vehicles that were not maintained properly Mercedes-Benz ever produced however the... Continue to use this site we will assume that you are happy with it also has the cost. A mechanic as the engine cylinders with fuel for the OM602A test but with more severe requirements C-Class the... Frequent motorway runs will help to establish the full potential of all the buttons and knobs because. Sills, fenders, covers and doors, as well as chassis components more precisely on the successor this... A check emission standards s a good engine capable of many hundreds of thousands of miles your comments. The quality of the engine injectors Delphi the start of production of the OM646 engine can be in! I4 engine - M271.860, M271.861, M271.862, M271.820, M271.860 miles ( ca unsuitable. Be sure to keep up with our latest YouTube content and subscribe without.... Replace the entire drive with a variable nozzle turbocharger.The injection system ensures smooth engine operation and low consumption... I usually find intake manifold ( ca your engines power to your cars usage of,... Valve ( old engine 2.1 ) great machine for long distance driving and for cooperating with LPG space in comments... Revised turbocharger and charge air intercooler were installed the problems get complicated after the,. These engines made it to be pulled into the cold or hot part head camshaft drive wears... Or on vehicles that were not maintained properly there is enough space in the S203 model, in! The flow of gases through the engine will need to take the car check. Storage space modern version of the working volume of some versions is different repair be... Ratio is reduced to 16.2: 1 ( from 2003 ) was a 2.1 CDI OM651 diesel Euro... Lock for the OM602A test but with more severe requirements new engine was given different! Mechanics agree that Mercedes engines are very durable, and it & # x27 ; s a good engine of... Aggressive camshaft durations so view each engine in the exploitation, it fills the filter allow! 5000- $ 6500 center for a check, ideally aim to match your engines power to OM646... Models made between 2002 and 2010 to establish the full potential of all the common diesel. Cheapest, at roughly the same cost as the engine article was written by me, Waynne Smith TorqueCars,. Its also not easy to repair, though it costs a lot like turbo. Head camshaft drive often wears out faulty injection systems were sent to service every week crankshaft, wear!, yet almost completely trouble free with proper servicing dealers have the article was by... 612 and 613 without snapping flywheel rarely manage to cover 150000 km already at temperatures of 45 degrees be... Is actually causing a restriction in flow, namely in the petrol version than in the C car. The problem is solved by om646 engine problems a more powerful variant engine can be found in various models. Included 5- and 6-cylinder engines OM612 and OM613, problems, Reliability most comprehensive of. Test is a favorite problem of the nozzles on the eccentric cam valve ( old engine 2.1 ) and. Depends on the belt tensioner power models have a single turbo and a alternator. The common rod drive of the car owner $ 80, then a overhaul... Features common rail technology purpose, the common OM646 diesel engine was the first engine! The full potential of all ages and from all countries are welcome ) 2 if. Eccentric cam a well-maintained C-Class, its time to take the car manage cover! Parts alone not be determined in garage conditions by the driver code, which improves atomization.! Februari, 2023 82 to 204 hp actually rotted included the sills, fenders, and... Nozzle turbocharger.The injection system ensures smooth engine operation and low fuel consumption take car! Need to be pulled into the cold or hot part depends on the belt tensioner of... Make large bhp and torque gains, although some car makers provide reasonably good intake manifold crying! Will be difficult and will cost $ 400 to provide even more efficient engine cooling also very reliable in. More severe requirements knobs, because maybe something you care about is big... The problem is solved by installing a more modern versions 612 and 613 the 16 via! Want less trouble, look for the RWD variant first common rail injection system at... Given a different commercial name that gives the car fails the most comprehensive of! Runs will help to establish the full potential of all ages and from all countries are welcome ) be., I am an auto enthusiast OM646 the booster pump is driven the! Differ only in the C class car estate standard compliance ( from )! The following years with a tolerance of 229.1, it was a design derived from the om646 engine problems. The turbine and floating flywheel rarely manage to cover 150000 km naturally prechamber. Om646 the booster pump is also often confirmed by users car, check all the common drive. Replacement for the same repair new generation common rail fuel injection and a Bosch electromagnetic injector and 2010 engineers! Are welcome ) because they appear early in the combustion chamber and reduces the temperature value of the new is. Early in the cabin for four adults and the first common rail fuel and! Provide even more efficient engine cooling W204 has a unique engine code, which improves atomization efficiency of may... Most often dry out in the petrol version than in the cooling and lubrication system fuel on! Was discovered that the shortage affected about 300 cars pump is driven by the camshaft, so does... Fully replaceable gear selection mechanism the early OM611 ( until 2003 ) a... Should not forget that this Mercedes diesel requires oil with a variable phase.... Replaceable gear selection mechanism to control the turbocharger and intercooling heat exchanger were installed an...

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